UV MARBLE SHEET
Specifications
Pet food production line is assigned to pet food with innovative shapes,unique taste and color,and to scientific nutrition proportion and easy to digest and other features to adapt to the constantly evolving pet food market. Taste of varied shapes and meet the needs of all kinds of pet food. Pet food production line by mixing powder, double screw extruder, air machine, drying and seasoning line composition.
UV MARBLE SHEET
Pet Food and Aquatic Fish Feed Production Line
The production line has reasonable equipment design, high degree of automation, precise control of extrusion process parameters and innovative design of temperator, which further improves the curing effect of feed.
The pet food production line uses high-expansion corn flour grains as the basic raw material, supplemented by bone meal, meat, protein, vitamins, fiber and other nutrients, and cooperates with a screw extruder to produce pet dog food of different shapes through strong extrusion and instantaneous expansion molding. Cat food and other food pellets, and also produce aquatic feed floating feed, mackerel feed pellets, goldfish feed pellets, shrimp feed pellets, crab, mud, bullfrog and other feeds and foods. The dried flavor coating enhances the taste of the final product, and the final set is automatically packaged. The particle size can be from 0.9-15mm to feed fish of different sizes. Our pet food production line has high output and high quality products. It is the first choice for large and medium-sized feed processing plants, aquaculture farms and pet food industries.
How is pet food produced?
Typical raw materials used in pet food processing include grain flour, vegetable protein, minerals and vitamins, and in some cases, meat or fish meal and fresh meat. The dry material enters the pre-conditioner + and is steam hydrated. The mixer mixes the ingredients and ensures that the steam, moisture and ingredients are properly mixed. The pretreatment produces partial gelatinization of the starch and texture of the polymer. Then the partially cooked mixture is sent to the double-screw extruder, and the shear, internal temperature, pressure, moisture and residence time are precisely controlled to achieve the best starch gelatinization without losing food quality. In different processing stages, liquid or steam can be injected through ports in the extruder barrel. An exhaust filler can be used for degassing at this stage.
Pet food production line production process
The mixing process is a key process in pet food production. The basic process is to weigh the raw materials of different weights according to the formula, then pour them into the crusher and smash them, and then temporarily store all the materials in the storage bin. Then all the ingredients are ready, put them in the blender and mix them.
Extrusion is a high temperature and short time heat treatment process. It can not only reduce the degradation of food nutrients, improve the digestibility of protein and starch, but also destroy anti-nutrients and microorganisms. Can produce round, triangle, flower shape, bone shape and other shapes of dry pet food through different molds (templates) of the feed extruder. In pet food production, fat is usually added to improve the palatability of pet food, which is carried out during the conditioning process. In addition, in order to make pet food tablets have different colors, manufacturers usually add pigment water in the extrusion chamber.
The drying part is mainly used to remove moisture from the extruded pet food. The extruded material has a soft texture and a water content of 20-30%. After drying, the moisture of the finished product is controlled at 8%~10%, which can ensure the storage of the material within a certain period of time.
Oil is the best source of energy, so 2%-40% of oil can be added to the formula according to the growth needs of the pet. We recommend that the fat content in the formula, that is, the total oil content in the extruder should be kept within 12%. If the oil content is required to exceed 12%, the hardness of the pellets will be significantly reduced. If the extruded material needs to contain more than 12% oil, it is recommended to add additional oil after drying. It can be used under normal pressure or vacuum spraying, depending on the amount of oil added. The external spray will make the appearance of the pet food flakes more attractive. In addition to oil, some powdery attractants are also sprayed to increase the palatability of pet feed.
The main purpose of the cooling section is to cool the dried material from high temperature to close to room temperature and take away part of the moisture. In addition, during this process, unqualified food tablets will be separated from eligible foods.
Raw Material- Finished Product
Service and Training
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Maintenance and Repair
Work with our experienced engineers to maintain your equipment.
Consultation and Training
We provide pre-production consulting and post-production worker training, as well as customised technical training.
Raw Material- Finished Product
Every Step of Efficient Production
Raw Material
The production line has reasonable equipment design, high degree of automation, precise control of extrusion process parameters and innovative design of temperator, which further improves the curing effect of feed.
Material mixing plays a key role in feed processing. More mixing cycles within a fixed time period can be achieved by using the intermittent mixer designed with clamping capacity and intelligent pulp page, which makes the mixing time reduce to just 90 seconds. Optional and precise liquid adding equipment enables uniform distribution of ingredients for the mixing of recipes.
Our extruders are configured according to the specific characteristics of your raw material recipe and the requirements of the final product. During the extrusion process, your solid material is mixed and fed through the twin-screw movement to different pressure areas, heated, cooked, bleached and shaped through the heating cylinder, and cut through the fixed mold for granulation.
In a continuous conveying process using high temperature air and precise control, the incoming particles are preheated and expanded and spread out evenly at the appropriate bulk density. Evenly heating can make the product have high expansion rate and crisp taste. Hot air circulation can reduce costs by increasing energy efficiency.
The new particle sieving device is used to vibrate the whole vibrating bed through the vibrator, and the shock absorbing ring keeps the whole vibrating bed stable. The particles with uniform shape will be sieved out by the sieve, and the large particles will be stuck, and then the particles with uniform shape will be released from the outlet. The device can realize sieving out of different sizes of particles with simple structure.
Fine layers can make the appearance, feeling and smell of the final product more attractive to animals. Coating can be used to add flavor and enrich the high energy of the product. Our layer solution can give you a uniform coating with a short cycle time.
Passing through the multilayer circular airflow with a stable wind speed, the finished product can quickly discharge the internal heat to prevent adhesion and gelatinization in a shorter time, which is easy to transport and package.
Our pipeline covers all applications across the value chain. From raw material intake to finished product transportation, we use any customized system combination of lifts, belt turntables and screw conveyors to meet your space and process needs.
Finished Product
The production line has reasonable equipment design, high degree of automation, precise control of extrusion process parameters and innovative design of temperator, which further improves the curing effect of feed.
UV MARBLE SHEET
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UV MARBLE SHEET
Production Line Advantages
1. Precise control of process parameters and automation to ensure optimized particle quality: gelatinization, expansion, texture and consistent quality. These quality standards can be achieved because the screw ensures uniform processing and forward pumping. The processing of viscous paste does not depend on the friction between the screw and the barrel. The embedded automatic temperature control and adjustment system, modular screw configuration and screw speed are easy to program, which helps to improve the performance of the production line.
2. Smart pet food extruder: recipe management (recording, access, supervision), process management (start/stop), installation of sensors, control and maintenance. Advanced production line automation helps reduce operating costs and promote consistent nominal production.
3. Creative shapes and finishing of products with innovative shapes and different textures (co-extrusion) by using special molds.
4. The composition is flexible, and various raw materials with high fat content can be processed when needed.
5. Use standard parts of extrusion and drying equipment to reduce maintenance and easy access to different machine components.
6. Specially designed by our expert engineers, with advanced automation functions, which can ensure accurate process control to achieve product quality that is easy to reproduce.
7. From 100 kg/h to 2000 kg/h.
SENA is a professional pet food production line manufacturer and supplier, providing pet food production line equipment, according to customer requirements, to provide customers with customized solutions that meet the actual production, contact us!
The company has fifteen years of experience and is committed to providing customers with the most cost-effective production line solutions
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